Client Background
A US-based ERP software provider specializing in beverage supply chain optimization partnered with Changheng Smart to implement smart warehouse solutions for producers and distributors of all sizes.
Operational Challenges
- Growing SKU complexity straining storage capacity
- Rising demand for flexible order fulfillment systems
- Need for ERP/WMS/IoT hardware integration
Smart Warehouse Solutions Implementation
Core Components
-
Modular Conveyor System
- Combined case/tote sorting channels
- Scalable configuration for diverse operations
-
Vision Recognition Technology
- Five-side scanning & image identification
- 99.9% order accuracy rate
-
Digital Dashboard Integration
- Real-time order visualization
- Reduced staff training time by 60%
Workflow Breakdown
Step 1: PTL Order Picking
Operators follow light-directed prompts to place items on conveyors.
Step 2: Automated Verification
Vision tunnels scan and route orders to designated lanes.
Step 3: Tilt-Tray Sorting
Standardized sorters distribute goods to shipping zones.
System Advantages
✅ Unified data/control feedback loops
✅ Fatigue-reducing ergonomic workflows
✅ Plug-and-play maintenance design
